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Home Storage

What is a Solar Charge Controller and Why Are They Important?

July 10, 2022
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What is a Solar Charge Controller and Why Are They Important?
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A photo voltaic cost controller is without doubt one of the key parts of a photo voltaic panel system with a battery, comparable to an off-grid system. Their primary job is to behave as a cost regulator for the electrical energy going into the battery financial institution from a photo voltaic array.

As an example, the cost controller ensures that batteries usually are not overcharged in the course of the day and that they don’t ship their saved energy again to photo voltaic panels at night time.

One essential distinction is that you probably have a storage battery put in together with your grid-tie residence system, you do not want a cost controller. Sometimes, your photo voltaic inverter will do the job of sustaining your battery well being. Cost controllers are finest for off-grid use comparable to for an RV or a small, off-grid cabin.

On this article, we’ll talk about the distinction between a PWM and MPPT cost controller, methods to decide which cost controller you would possibly want, and one of the best sorts of cost controllers in your off-grid life-style.

How do cost controllers work?

One key factor to know is that electrical energy flows from high voltage to low voltage. So as an example, photo voltaic panels produce essentially the most power in the midst of the day so their voltage is excessive whereas the battery financial institution’s voltage is low. Extra electrical energy is then despatched to be saved within the battery.

However at night time, the battery has a better voltage than the photo voltaic panels as a result of they’re all charged up from the day. To cease this excessive voltage from flowing to the photo voltaic panels, the photo voltaic cost controller steps in to maintain the electrical energy in place.

When the battery charger is empty or near it, the cost controller directs quite a lot of energy to the battery and costs it rapidly. As soon as the battery is near being full or is in use, the cost controller sends a smaller quantity of energy to the battery through a trickle cost to maintain the battery all the time prepared to produce energy.

Moreover, cost controllers mechanically disconnect non-critical masses from the battery financial institution when the voltage falls beneath a sure threshold. This can be a course of known as low voltage disconnect (LVD) and it prevents the over-discharging of the battery’s power.

Learn how a lot photo voltaic panels will price your property

What’s the distinction between PWM and MPPT cost controllers?

There are two primary sorts of cost controllers, an MPPT(most energy level monitoring) and a PWM (pulse width modulation) cost controller. There are a couple of key variations between the controller sorts, which we’ll evaluate beneath.

Earlier than we dive into the variations between PWM and MPPT cost controllers, there are a couple of acronyms that must be addressed:

VPM: Voltage at Most Energy

VPM, or Voltage at Most Energy, is the voltage that happens when the photo voltaic module is working at peak efficiency. Below excellent circumstances, that is the voltage a photo voltaic panel produces, which is listed on a module specification sheet.

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The beneath instance is from the spec sheet of a Panasonic EverVolt solar panel. We will look at the EVP 370W as our reference and that VPM is listed at 37.4V.

Panasonic EverVolt spec sheet

Picture supply: Panasonic

VOC: Voltage at open circuit or open circuit voltage

Below STC, when the module is just not related to any load, i.e. no gadget is taking power from the photo voltaic panel, the VOC is learn by a multimeter and is listed on the module’s specification sheet. That is how a lot the voltage decreases for each one-degree improve in celsius, or methods to seek advice from when the voltage drops as photo voltaic panels warmth up, measured by the temperature coefficient.

Within the instance above, you possibly can see that the VOC is -.24%. For each improve in levels celsius, the photo voltaic panel effectivity reduces by .24%, which means the voltage additionally reduces by .24%.

The present (amp) at most energy is when the facility output is the most important. When related to an MPPT cost controller beneath customary check circumstances, the IMP is the amperage that happens.

Each PWM and MPPT cost controllers are rated by the amount of amps that they output to batteries. Utilizing our above instance, the IMP for one panel is 9.90A, or 9.90 amp-hours at most energy. You should ensure that the amps that your photo voltaic panels produce will be dealt with by and despatched to your batteries safely by your cost controller.

To do that, match the quantity of amps your photo voltaic system is to the quantity of amps the cost controller can handle.

Now that we have now these acronyms sorted out, we will dig into why they matter when talking about PWM and MPPT cost controllers.

PWM photo voltaic cost controller

A PWM cost controller connects your photo voltaic array instantly with a battery financial institution. Whereas the battery costs, the voltage of the battery will increase, resulting in a rise within the photo voltaic panel voltage that’s charging the battery. You possibly can solely use photo voltaic panels which might be made to work with the voltage of the battery and cost controller.

With a PWM cost controller, a 12-volt photo voltaic panel is required to cost a 12-volt battery and so forth. If you happen to used a PWM cost controller with a 12V battery however with 48V photo voltaic panels, the PWM won’t harvest the additional power produced, it can solely harvest 12V.

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Shopping for a PWM cost controller is just not essentially a nasty alternative though it’s much less environment friendly than an MPPT. One of the best cost controller for you is a high-quality one which works for the state of affairs you want it for, which we’ll cowl beneath that can assist you resolve.

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MPPT photo voltaic cost controller

MPPT cost controllers are extra refined than PWM cost controllers. They work by measuring the VMP enter voltage of the photo voltaic panel after which down-converts the PV voltage to match the battery voltage.

Basically, it takes the excessive voltage from the panel and reduces it in order that it matches the battery voltage, which is much less.

When utilizing an MPPT photo voltaic cost controller, you need to use a voltage photo voltaic array that’s increased than your battery system as a result of your cost controller will scale back the voltage in order that it doesn’t overwhelm your battery.

If you need higher effectivity and are uninterested in worrying in regards to the distinction between your battery and photo voltaic panel voltage, spend money on an MPPT cost controller. You simply must make it possible for the VOC of your panels is beneath the permitted voltage of your charge controller.

What kind of cost controller do I want?

Whichever choice you select, getting a high-quality cost controller for battery charging is your finest wager. The cost controller is extraordinarily essential in your photo voltaic system to perform correctly, and you do not need to lose high quality by making an attempt to economize.

The kind of cost controller that you just want, PWM vs. MPPT, will rely upon what you might be utilizing it for. First, comply with the chart beneath to make sure your cost controller is the correct match.







Specification PWM Cost Controller MPPT cost controller
Battery voltage Operates at battery voltage Operates above battery voltage to supply a lift to a low battery
Array voltage Battery voltage and PV array voltage should match PV array voltage will be increased than battery voltage
System dimension Small system Works finest for programs 150 wattage or increased

If you happen to nonetheless usually are not certain, decide a PWM cost controller when you want it for:

  1. Small programs – like in your RV with AGM deep cycle batteries.
  2. When effectivity is just not a necessity, comparable to for trickle charging your boat battery.
  3. For photo voltaic panels with a VMP of as much as 18V that can cost a 12V battery.
  4. To spend much less cash – PWM cost controllers are cheaper.

Go for an MPPT charger for:

  1. For bigger programs, like your off-grid cabin the place effectivity issues.
  2. In conditions the place the photo voltaic array has a better voltage than the battery, as an example utilizing your property’s photo voltaic panel system to cost a 12V. An MPPT cost controller will cost this safely.
  3. MPPT cost controllers have the flexibility to observe the state of cost and replace their methodology primarily based on conditions, i.e., can add a lift of energy when the battery is low.

When you decide on which cost controller choice is finest for you, these are the manufacturers we advocate:

EPEVER MPPT Cost Controller XTRA Collection 10A/20A/30A/40A

Buy here

EPEVER MPPT Charge Controller XTRA Series 10A/20A/30A/40A

Picture supply: EP Solar

The EPEVER cost controller is a high-quality MPPT cost controller with excessive effectivity and the flexibility to handle a number of masses. This can be a nice alternative in your boat battery or RV.

Key options:

  • >99.5% MPPT monitoring effectivity
  • Helps lead-acid batteries and lithium batteries
  • Consists of LCD show with real-time numbers
  • Can deal with 10amps, 20amps, 30amps, and 40amps

Victron Energy SmartSolar MPPT 100/30 & 100/50

Buy here

Victron Energy SmartSolar MPPT 100/30 & 100/50

Picture supply: Victron Energy

The sensible photo voltaic cost controller can cost even severely depleted batteries and is available in 12 volt or 24-volt fashions. This can be a nice choice in your RV and doubtlessly an off-grid residence.

Key features:

  • Constructed-in Bluetooth capability to observe through smartphone
  • Automated battery voltage recognition and temperature sensor
  • Superior Most Energy Level Detection within the occasion of shaded circumstances
  • Can deal with as much as 100amps

Renogy Wanderer 10A PWM Cost Controller

Buy here

Renogy Wanderer 10A PWM Charge Controller

Picture supply: Renogy

The Renogy Wanderer is constructed for off-grid use for 12V and 24V batteries, excellent for charging 12V batteries in your boat or in your automobile.

Key options:

  • Provides clever safety in opposition to overcharging
  • Can be utilized with flooded and lithium-ion batteries
  • Its compact dimension permits for straightforward set up
  • Can deal with 10amps

Elevate your off-grid expertise together with your new cost controller

Now that you’ve got selected a cost controller, you possibly can add it to your off-grid photo voltaic set up to handle your battery. A cost controller will keep your battery by not overcharging it, this can assist make it possible for your battery stays viable for a few years.

Though there are a variety of intimidating acronyms and phrases containing the phrase “voltage,” all it is advisable to do when shopping for a cost controller is to select a high-quality model, set it up and let it do its job. If producing electrical energy with solar energy is interesting to you, including photo voltaic panels to your property will help you create energy and get monetary savings.

Learn how a lot it can save you by switching to photo voltaic

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